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Table saws and panel saws are great precision electric saws for cutting small and large workpieces. Unfortunately, moving them to different job sites can be hectic. This is where a track saw comes in handy.
A track saw is a type of circular saw that rides on a rail to make tablesaw-quality cuts. It is an alternative to a panel saw because it cuts large sheet goods to size with equally great precision. Also, you can call it a portable table saw because it takes the table saw precision to your workpiece. In other words, instead of bringing your workpiece to the saw, a rail saw takes precision-cutting to your workpiece. This makes tracksaws or plunge cut circular saws very convenient for builders and contractors.
Tracksaws are versatile tools and unbelievably useful. They bring the portability of a circular saw, accuracy of a table saw, and capacity of a panel saw right in your hands. You can use them to make any type of straight cut or angled cut. Moreover, you can use these saws to make cuts in different materials with the right type of blade installed.
Unfortunately, selecting the best track saw is not the easiest of tasks. Rail saws from different manufacturers look similar and promise almost the same things hence requiring you to be extremely meticulous when buying one. That’s why I wrote this article to review the 5 best track saw kits to provide you with the information you need in choosing the best rail saw for your professional and home improvement projects.
A quick track saw comparison table
|Festool Track Saw T75||Makita SP6000 Track Saw||WEN CT1065 Circular Track Saw||DeWalt DWS520SK Tracksaw Kit||Bosch Tools Track Saw - GKT13-225L|
| Editor's |
|Check Price||Check Price||Check Price||Check Price||Check Price|
|Features|| || || || || |
|Bevel angle range||-1° - 47°||-1° - 48°||0° - 45°||0° - 47°||-1° - 47°|
|Cutting depth at 90°||2-13/16"||2 - 3/16"||2-1/3"||2-1/8 inches||2-1/4 inches|
|Saw blade diameter||8.25 inches||6.5 inches||6.5"||6.5 inches||6.5 inches|
|Waranty||3 Years||1 Year||1 Year Warranty||3 Years Limited Warranty||1 Year Limited Warranty|
|Check Price via Amazon||Check Price via Amazon||Check Price via Amazon||Check Price via Amazon||Check Price via Amazon|
Best Track Saws Detailed Reviews
Festool Track Saw TS 75 Review
The Festool plunge cut track saw is our favorite among the 5 best rail saws. This German-made saw boasts a solid construction, glides smoothly on the track, and offers great features to help you make accurate cuts every time. With its 8-1/4 inch cutting blade, which is the largest among the competition, this saw cuts easily through materials without whining. The saw’s 1600 Watt brushed motor provides enough power to the blade so that you can complete most cuts in just one pass.
Festool TS 75 outstanding features and accessories
There is everything to like about the Festool TS 75 plunge cut rail saw from its sturdy construction to the ease of use. But there are features that make this tool stand out.
Extremely smooth plunging action
One of the features is a very smooth plunged action. The smooth plunging mechanism allows you to use the tool as plunge saw to make accurate plunge cuts without applying so much force. This allows you to get more work done before taking a break.
Festool TS 75 also has important safety features such as a spring-loaded riving knife and an integrated slip clutch. The riving knife on the blade assembly prevents kickback by ensuring that the kerf remains open throughout the cut. The slip clutch, on the other hand, allows the blade to slip when you encounter a hard object thereby protecting the saw motor and preventing kickback.
A track saw is a precision tool that must make clean and splinter-free cuts. To that end, the TS 75 Festool track saw kit includes a plastic splinter guard for adding on the outer side of the blade. This chip guard reduces splintering on the outside of the cut. The festool guide rail also has a replaceable splinter guard to prevent splintering on the inside of the cut.
The TS 75 offers you an amazing speed control both automatically and manually. The automatic speed control provides a smooth start-up and a constant speed during the cut. The speed selector dial, on the other hand, allows you to manually select the speed range to suit your workpiece.
Festool 75 Plunge Saw cutting capacity
The Festool Plunge Cut Track Saw TS 75 offers great cutting capacity for sheet goods and other material. With the blade at 90 degrees, you can crosscut workpieces as thick as 75mm. At 45 degrees, the blade cuts through workpieces not thicker than 56mm. This saw has a bevel capacity of -1° to 47° degrees. This means you can make any standard bevel cut between 0 and 45 degrees as well as a 43° and 91° angle on the workpiece. Another advantage of cutting bevels with the Festool is that it has a positive stop at 45 degrees, making it easy for you to set the saw at 45° more accurately.
Festool TS 75 cut depth scale is in inches and spans from 0 to 3 inches. It allows you to make crosscuts as deep as 2-15/16″ off the track and up to 2-13/16″ on the track. The pointer on the gauge provides both on-the-rail and off-the-rail readings and has a fine adjustment knob that allows you to dial in any depth with great precision.
The Corded Festool Track Saw TS 75 is a great precision electric saw for making various types of cuts including plunge cuts, bevel cuts, and rip cuts. You can use it to cut large sheet goods and other types of materials. This makes it a perfect tool for jointing large boards and hardwood for your cabinet making projects and furniture. Although you can use this saw without guide rails, you will only get the best results on the track. Furthermore, this plunge saw has a very effective dust collection system that catches almost all the dust and channels it to your shop vacuum through the dust port. This helps to keep your work area clean and free of debris.
The Festool Trask saw kit makes clean and accurate cuts without splintered edges and brings speed to your projects. This makes it the ultimate complementary tool for your table saw and a perfect substitute for a panel saw. You can use it anywhere from cutting sheet goods in your shop to trimming doors at home or job site. Unfortunately, this plunge cut saw is quite expensive but worth every penny. It might also not be dead-on accurate when using two connected saw tracks. So, it is best to use a single track for best results. Also, be sure to hold down the base plate with one hand when making angled cuts to stop the saw from tipping off the track. Otherwise, this is a great addition to your arsenal of tools!
Side note: There is also a cordless version of the Festool tracksaw. This cordless festool track saw is powered by two 18V batteries but works the same as electric powered version.
Makita SP6000 Track Saw Review
Makita track saw SP6000 is our second choice. This tool is without doubt modeled from the Festool plunge cut saw and therefore does almost everything the Festool does. However, there are some features that make it a little different. For example, the Makita SP6000 features a smaller circular blade of 6-1/2″ diameter, 1.75″ smaller than Festool’s TS 75 blade. Furthermore, the makita plunge saw also does not have a riving knife to prevent kickbacks or splinter guards to prevent chipping.
This corded makita plunge cut saw is powered by a powerful 12A brushed motor that generates a varibale speed of 2000 – 5200 rpm. This variable speed allows the saw to power through different material without a problem.
Makita track saw accessories & features
Makita SP6000J1 plunge track saw has some very unique features that makes it one of the best track saws in the market.
Top of the list is the tip lock feature on the saw’s base plate. This feature allows you to lock the saw on the track to prevent it from tipping over when making bevel cuts. This feature only works with makita saw tracks because they have special grooves where the anti-tip pins lock.
Makita plunge saw offers a scoring feature, which allows you to make score cuts of 2mm depth into your workpiece. This is a very useful feature because it allows you to cut very delicate materials such as laminate and melamine without chipping or splintering. The scoring function also makes up for the lack of splinter guard accessories.
Speed control and soft start features
This tool has electronic speed control, a soft-start feature, and a manual speed adjustment dial. The electronic speed control ensures you get constant speed throughout your cuts and shuts down the motor when you overload it. This overload protection feature extends the life of your saw. The soft-start feature prevents excess start-up torque or shock, which increases the safety of the tool. However, not everyone likes the smooth start of the motor. Some tradesmen prefer tracksaws that jerk-up on start-up. Lastly, the Makita track circular saw has a speed adjustment dial. This dial allows you to select from 6-speed settings, giving you full control of the saw. Like the Festool, the manual speed setting allows you to optimize your saw speed for your workpiece.
Makita plunge cut saw cutting capacity
Makita track saw allows you to make cuts of various depths with the blade straight or tilted. With the blade at 90 degrees, you can make any square cut you can think of including rip cuts, dado cuts, and crosscuts. The only limitation is that you can only cut through materials not thicker than 2-3/16 inches. As far as angled cuts are concerned, this saw allows you to make bevel cuts of up to 48 degrees. You can also set a 1° degree back bevel on this tool. The makita plunge cut saw tool also has a plunge feature that allows you to make plunge cuts into materials.
While the cutting depth of this saw is limited, there is no limit to the length of material you can cut. You are only limited by the length of your saw tracks. Even so, you can spline together guide rails to extend the length or use the saw without the rails. However, the accuracy of a track saw without the guide rails is limited by the stability of your hands and the workpiece.
The Makita SP6000J plunge cut track saw offers all the features you would expect from a track saw but it is outstanding for its scoring function and bevel cutting accuracy. This makes it the best track saw for cutting delicate sheet goods such as melamine and laminate boards. Makita tracksaw kit is our favorite for making bevel cuts because of its anti-tipping feature that keeps the saw on the track when making angled cuts. This tip lock allows you to place one hand on the tool and the other on the workpiece when cutting bevels. This tool does an excellent job trimming doors, bevelling table edges, and making fascia boards.
Wen Track Saw Review
The Wen CT1065 plunge cut saw is one of the most affordable track saws in the market. It features a 10 amp brushed motor, which generates a rated maximum no-load speed of 5500 rpm. The saw hood is made of durable, sturdy plastic that can withstand workshop beatings. This track saw uses a 6.5 inch saw blade just like the Makita saw. However, versus Festool, this saw does not have a riving knife to prevent kickbacks. It has anti-kickback cams on the shoe, nevertheless.
Wen track saw accessories and features
Given its price, the Wen plunge saw does not have extraordinary features. However, it has features and accessories that make it a functional budget track saw.
3 operation modes
The Wen rail saw has three modes of operation, namely plunge mode, blade change mode, and scoring mode. The plunge mode is the normal cutting mode that allows you to cut through your work piece at various depths. The blade change mode is the setting that allows you to access the saw arbor to change the blade. Lastly, the scoring mode sets the circular blade for score cuts of 1/8 inches into the workpiece. You choose either of the three blade settings by turning the mode selector switch.
The base plate of the saw is equipped with plastic anti-kickback knobs. When engaged, the cams prevent backward movement of the saw along the track, and therefore kickback that may result from the movement. Although these anti-kickback cams are meant to increase the tool’s safety, sometimes they can be frustrating because they will kick the saw out of the track even with the slightest backward movement. So, this safety feature might not be very useful.
Other accessories include an onboard allen wrench for blade removal, plastic saw track clamps, and an aluminum wen saw track. The hex wrench attaches to the power cord while in both Makita and Festool track saws, the wrench is hidden in the handle. Unfortunately, the rail clamps and the saw track are sold separately, although they are not the best. The plastic clamps use a pumping mechanism, that is prone to failure, to tighten the grip. The guide rail, on the other hand, does not guarantee a zero clearance for splinter-free cuts. Also, this kit does not include a carry case or systainer.
Cutting capacity and angle
Like other track saws, the Wen guided circular saw has both a bevel scale and a depth scale. The bevel scale is for setting the saw angle when making bevel cuts and spans from 0 to 45°. The depth scale sets the depth of cut and the maximum cut capacity is 2-1/3 inches.
The Wen Track Saw kit is generating a lot of buzz among tradesmen because of its amazingly low price compared to the competition. However, not only is its price good, but this saw also puts up a good show on the job site or shop. So, if you are tight on budget and want to take a plunge (pun intended), the Wen plunge cut sidewinder circular track saw is an excellent choice. It is a perfect beginner plunge saw for cutting sheets of wood and plywood for your home and DIY projects. However, if you want a saw for all types of projects including professional tasks, I would challenge you to bite the bullet and go for Festool or any other of the 5 best tracksaws.
Dewalt Tracksaw Kit Review
The DeWalt DWS520SK Tracksaw boasts a 12-ampere brushed motor rated at 1300 Watts. This plunge cut saw takes after the Festool in many aspects and is a workhorse in the shop. It powers through workpieces with a 6-1/2″ blade, which spins variably from 1750 rpm to 4000 rpm. The saw has a non-detachable 8-ft long power cord, which is long enough to let you move the tool around without unplugging it from the socket.
Dewalt tracksaw accessories & features
The Dewalt DWS520 plunge saw has very useful features and accessories that make it stand out among other plunge saws. Some features improves on the saw’s safety while others improve its effectiveness.
On the base plate of the saw, there is an anti-kickback knob just like on the Wen Saw. When engaged, the knob pushes a metal tab that locks the saw onto the rail and prevents it from moving backward on the track. This safety feature also prevents the saw from jerking out of the rail.
The importance of a riving knife in saws with circular blade cannot be overemphasized. This safety piece of metal blade sits behind the saw blade to keep the kerf open so that the workpiece does not pinch the blade at the back resulting in dangerous kickback. This saw has an adjustable riving knife that moves with the saw blade. The spring-loaded riving knife retracts freely when making plunge cuts so you do not need to remove it.
Saw track and clamps
A complete DeWalt plunge saw kit includes the saw, saw tracks, and 2 clamps. The saw rails are made of solid aluminum. They have rubber on the underside to increase friction with the workpiece so that you can cut without clamping. Unfortunately, the rubber does not do a great job like in the Festool saw tracks, which is why you need clamps for Dewalt tracks. The DeWalt clamps are well-built and hold the guide rails in place perfectly so that you can make accurate cuts all the time. When cutting large panels and sheet goods or long wood planks, you can spline two or more saw tracks using Dewalt track connectors.
Dewalt corded tracksaw cut capacity
Similar to any other tracksaw, the dewalt electric tracksaw can square-cut workpieces as thick as 2-1/8 inches and 1-5/8 inches with the saw at 45°. You can tilt the saw up to 47° to make bevels but unfortunately, there is no positive stop at 45°. The saw has bevel wingnut locks in the front and rear of the blade hood to hold the saw tightly to the set bevel angle. The depth scale is in inches and is easy to set.
The dust collection of this saw is superb, except when making edge cuts. You can attach 1-1/4″ dust hose into the tools dust port or 1-7/8″ hose over the dust port. Like the Festool and Makita, the Dewalt’s dust port swivels 360 degrees to allow you to move the hose out of the way but remains tight enough to stay in the position you set it.
The Dewalt track saw kit DWS520SK is an amazing plunge cut saw for making through and non-through plunge cuts into large and small materials. It has a unique parallel plunge mechanism that allows you to plunge the saw by pushing instead of pivoting your wrist, hence reducing fatigue on your wrist. This saw has great safety features and is easy to control through cuts. It makes very clean rip cuts, cross cuts, and bevel cuts on virtually any material you take it to.
The only drawbacks about the DeWalt corded plunge saw kit is the lack of a positive stop at 45 degrees on the bevel scale, the need to use a wrench to set the saw on the track, and the skidding Dewalt saw tracks. Other than that, this saw is a perfect tool for cabinet makers, kitchen fitters, carpenters, woodworkers, and any other tradesman who needs to cut large and small materials without using a table saw.
Side note: There is a Dewalt cordless track saw that performs exactly like this corded version. It uses the 60V Flexvolt Dewalt battery lineup and has a brushless motor.
Bosch Track Saw Review
The Bosch corded tracksaw kit is the fifth in our round up of the 5 best track saw systems. This saw is inspired by the highly-regarded Mafell track saw and boasts some top-of-the-line features such as an effective dust collection and a powerful brushed motor. This saw spins a 6-1/2″ saw blade at a maximum no-load speed of 6250 rpm while drawing 13 A of current. It is the fastest in our list. This saw has a solid construction, very comfortable grip, and is easy to use. Now let us look at its features more closely.
Bosch GKT13-225L accessories and features
The Bosch GKT13-225L has a lot of useful features that make it a perfect tool for cutting sheets of wood and wood composites on site and offsite.
The bosch track saw does not have anti-kickback features such as a riving knife and backward movement stops. This means that you need to be more careful when using this saw to avoid incidents that may cause kickbacks. I consider the lack of features to prevent kickbacks on such a powerful circular saw a serious design omission.
This saw uses advanced electronics to control power consumption and to produce constant blade speed throughout the cut. Furthermore, the is a speed adjustment dial that gives you more control over the speed of the saw. This dial allows you to select from 6 speed settings between 3600 rpm and 6250 rpm. The bosch track saw system has a thermal overload circuitry that protects the motor from overheating when you push it beyond the limits. This extends the life of the motor and the saw.
A chip guard is a useful piece of plastic that prevents tear-outs on the edges of cuts. It provides zero clearance to your blade so that you can end up with quality cuts that have very smooth edges. This saw has a chip guard window that allows you to insert a chip guard or splinter guard. Unfortunately, an auxiliary chip guard is not included in the kit. You have to buy it separately.
Bosch plunge saw cut quality and cut capacity
The corded bosch tracksaw produces very high quality angled and square cuts. It has plenty of power to make most cuts in just one pass. With the saw on the rail, you can cut 2-1/8 inches into the material with the blade at 90 degrees and 1-7/16 inches at 45 degrees. This saw bevels from 0° to 47° and also has a 1° back bevel. There is a bevel lock on the front and rear to hold the saw at an angle precisely.
Both the depth and bevel scale are easy to read and easy to set. The bevel scale has a positive stop art 45 degrees whereas the cut depth gauge has both imperial and metric scales. Furthermore, the pointer on the depth gauge shows both off-rail and on-rail measurements but you have to turn it 180 degrees to read the second measurement.
Changing the blade is quick and easy. All you need to do is lock the blade in plunged mode using a plunge lock lever and engage the spindle lock to prevent blade rotation. Then, use the onboard hex wrench to remove the saw blade. You do not necessarily need to use Bosch saw blades. You can replace it with your favorite saw brand or saw type.
The Bosch GKT13-225L tracksaw system is a great shop saw for cabinet makers, carpenters, and woodworkers. It delivers the power and versatility you need to make different types of cuts on small and very large workpieces. It does a perfect job of cutting large sheets of plywood and MDF boards. That said, this saw lacks useful safety features such as a riving knife and anti-kickback knobs, which is the main reason we placed it fifth. Also, its track system does not stick on the workpiece as good as the Festool and does not provide the smoothest glide when the saw is very tight on the rail.